Realtime Monitoring of Industrial Polymerization Reactions

Processing efficiency
Increased Polymer Yield, Quality and Consistency
ACOMP Control
Optimized Process Control
ACOMP reduced VOCs
Reduced Cycle Times, VOCs and Material Usage
Anomaly detection
Anomaly Detection during Production

ACOMP is a smart manufacturing system that continuously analyzes polymers during production. This automated monitoring solution produces realtime data about reaction kinetics and polymer properties such as residual monomer, monomer conversion, polymer composition, molecular weight and intrinsic viscosity. 

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ACOMP Enables 17% Cycle Time Reduction

Fluence Analytics installed an ACOMP at a global specialty chemical company’s facility which enabled automatic, realtime measurement and data output to the distributed control system of polymer properties during production. Now, the manufacturer can immediately respond when the polymerization process or its inputs require adjustments. The manufacturer used the smart manufacturing system to optimize polymer batch cycle time which led to a 17% cycle time reduction. 

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